The Corghi Exact 60 is a compact, industrial-grade wheel balancer designed for busy tire shops that need fast, precise balancing in a small footprint. Built for durability, it pairs a robust motor and high-resolution sensors with a user-friendly interface so technicians can balance car and light-truck wheels reliably, shift after shift.
Key features and quirks:
Typical workflow snapshot:
Who it’s best for:
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Corghi Exact 60 is a foundational CCD-based wheel alignment system known for introducing the user-friendly EXACT software platform that remains a standard in the automotive service industry. Mastering the Corghi Exact 60 Wheel Aligner
The Corghi Exact 60 serves as a reliable, professional-grade solution for shops specializing in precise vehicle geometry. Below is a breakdown of its core operations, features, and maintenance as outlined in standard operating manuals. 1. Key Features & Components
Sensor Technology: Uses high-precision CCD sensors that operate in the infrared spectrum to measure critical vehicle angles.
Software Interface: Powered by the EXACT wheel alignment software, which uses a step-by-step guided procedure designed for both efficiency and high accuracy.
Hardware Setup: Typically includes a central unit (PC-based), high-resolution monitors, and specialized sensor "headboards" for data acquisition. 2. Standard Operating Procedure
Using the Corghi Exact 60 follows a structured, guided workflow that helps technicians minimize errors:
Vehicle Selection: Operators select the vehicle make and model from an integrated database that contains thousands of factory specifications.
Sensor Mounting: Four infrared sensor heads are attached to the wheels using universal clamps (typically 10” to 26” capacity).
Run-Out Compensation (ROC): The system prompts for a rolling or push-type compensation to account for any slight rim deformations or mounting inconsistencies.
Measurement & Adjustment: Real-time data for total toe, camber, and caster is displayed on the monitor with a resolution of 0.01°. Technicians then make mechanical adjustments until the values align with the green "within spec" indicators on the screen. 3. Calibration & Maintenance
To ensure consistent accuracy, the Exact 60 requires periodic calibration checks:
Self-Diagnosis: The software includes built-in routines to verify sensor health and communication.
Manual Calibration: A specialized calibration fixture (often a 4-mirror or 5-component setup) is used to reset sensor references.
Routine Care: Optical lenses and mechanical clamping parts should be kept clean of grease and debris to prevent measurement drift. 4. Safety & Installation Requirements Corghi Exact Linear Plus 3D Wheel Alignment System
Corghi EXACT 60 is a classic in the world of professional wheel alignment, known for its CCD sensor technology and user-friendly "EXACT" software. Whether you are a shop owner looking to train new technicians or a DIYer who just scored one at an auction, having a solid handle on its operation is key to precise results.
Blog Post: Master Your Shop’s Precision with the Corghi EXACT 60
Headline: Why the Corghi EXACT 60 Still Set the Standard for Workshop Alignment corghi exact 60 manual
In a world of rapidly evolving shop tech, few names carry the weight of . While newer 3D systems like the EXACT Linear are popular today, the
remains a reliable workhorse for thousands of shops worldwide.
Here is why this machine—and its manual—should be your best friend in the service bay: 1. The Power of "EXACT" Software The heart of this aligner is the EXACT W.A. software
. It was designed to be "child's play," using a guided, step-by-step procedure that can be navigated with just a few keys. For Beginners:
The software walks you through vehicle selection from a massive database of over 40,000 vehicles.
Experienced techs can "exit" the guided path at any time to focus on specific adjustments like Manual Toe Curve Cradle Adjustment 2. Precision Measuring Ranges
The EXACT series doesn't cut corners on data. The system provides high-precision data displays (up to 0.01°) for all critical angles: Total Toe: Thrust Angle: 3. Maintenance is Simple, If You Follow the Manual One of the best things about the is its reliability in "extreme conditions" . However, accuracy depends on continuous sensor calibration checking
. The manual details routines for cleaning optical parts and running firmware updates to keep your vehicle database current. 4. Future-Proofing with ADAS Newer versions of the EXACT software are compatible with Corghi PROADAS
tools. This means the same platform used for your mechanical alignment can eventually support camera, radar, and lidar calibration for modern vehicles. The Bottom Line: Corghi EXACT 60
isn't just a piece of equipment; it’s a productivity booster. By mastering the manual and the software's "Quick Check" front axle procedures, you can get vehicles in and out of the bay faster without sacrificing an ounce of accuracy Manuals - Corghi Usa Inc. Manuals * Service » * Manuals. Corghi USA EXACT W.A. software - CORGHI
The Corghi EXACT 60 is a professional computerized wheel aligner designed for high-volume automotive service shops. While specific documentation for the "60" model specifically often overlaps with the broader EXACT series (such as the 6000 or 70 Plus), it is characterized by its use of precision infrared sensors and user-friendly software. Key Features
Precision Measurement: Utilizes infrared goniometers and inclinometers to measure critical alignment angles, including total toe, camber, caster, and kingpin.
International Database: Accesses a comprehensive databank of over 84,000 vehicles, allowing for accurate manufacturer-specific adjustments.
"EXACT PLUS" Software: Features a Windows-based interface with clear, intuitive graphics that guide the operator through the alignment process step-by-step.
Guided Procedures: Includes an "Animated Tutor" to help prepare the vehicle and a "Quick Check" mode for rapid two-head front axle measurements.
Flexible Setup: Supports various compensation procedures (ROC), including push-type and 2- or 3-point options, to ensure accuracy before adjustment. Operational Specifications Specification Measuring Range Total Toe ±20∘plus or minus 20 raised to the composed with power Camber ±10∘plus or minus 10 raised to the composed with power Caster ±30∘plus or minus 30 raised to the composed with power King Pin ±30∘plus or minus 30 raised to the composed with power Thrust Angle ±10∘plus or minus 10 raised to the composed with power Available Manuals & Support
Digital Access: You can find official instruction manuals and technical documentation through the Corghi USA Service Portal or the Corghi Global Device Database.
Visual Guides: Step-by-step video tutorials for the broader EXACT series are available on the CORGHI - HOW TO USE YouTube Playlist. Manuals - Corghi Usa Inc. Manuals * Service » * Manuals. Corghi USA
The Corghi Exact 60 is a foundational model in professional automotive alignment, serving as the technical predecessor to modern systems like the Exact 6000. Designed for precision and ease of use, the Exact 60 utilizes infrared sensor technology and a comprehensive database to deliver accurate wheel geometry readings for cars and light-duty vehicles. Core Features and Technical Specifications
The Exact 60 series is built on a robust architecture that prioritizes reliable data transmission and user-friendly software.
Sensor Technology: Uses infrared goniometers and inclinometers to measure critical vehicle angles. Measurement Range: Total Toe: ± 20° Camber: ± 10° Caster: ± 30° King Pin: ± 30°. Corghi Exact 60 — Short Interesting Overview The
Power Supply: Compatible with 115/230Vac, 50/60Hz, 1 Ph electrical systems.
Software Interface: Driven by the EXACT Wheel Alignment Software, which provides a step-by-step guided procedure for operators. Operating the Corghi Exact 60
The manual for the Exact 60 outlines a streamlined workflow to ensure maximum productivity in the workshop.
Vehicle Identification: Select the make and model from the extensive international database, which includes tens of thousands of vehicle specs.
Mounting Sensors: Attach the sensor heads (equipped with infrared transmitters) to the wheels using universal or manufacturer-specific clamps.
Runout Compensation (ROC): Perform a "push-type" or 2/3-point ROC to account for any rim irregularities.
Steering Procedure: Follow the software prompts to steer the vehicle (typically 10° or 20°) to calculate caster and kingpin angles.
Adjustment: Use the live-data "Adjustment Pages" to correct toe, camber, and other geometry until they fall within manufacturer tolerances. Maintenance and Calibration
To maintain the "Exact" in its name, regular maintenance as detailed in the service manuals is required.
Continuous Calibration Checking: Many Corghi systems feature automated checks to ensure sensors remain accurate.
Calibration Fixture: Full calibration typically requires a specialized calibration tool and a level surface to reset internal reference points.
Software Updates: The vehicle databank should be updated regularly via a databank card or online portal to include the latest vehicle models. EXACT 6000 Aligner Assistance Manual | PDF | Floppy Disk
Disclaimer: This report is a compiled technical summary based on standard manufacturer documentation, service bulletins, and industry best practices. For official safety, repair, or parts information, refer to the physical manual provided with your machine or contact Corghi USA / Nexion S.p.A.
The Corghi Exact 60 is a reliable workhorse if maintained properly. The most common user errors noted in field reports are:
For original manual copies, contact: Corghi USA Parts Department at 1-800-XXX-CORGHI (or visit corghi.com/manuals). Provide your machine's serial number (located on the rear motor cover plate).
End of Report
The Corghi EXACT 60 is a classic, infrared-based CCD wheel aligner known for its reliability and precision in professional automotive environments. It serves as a foundational model for Corghi's "EXACT" software line, which has powered workshops for decades. Key Highlights for Users
Precision Sensing: Utilizes CCD sensors operating in the infrared spectrum to measure critical vehicle angles with high accuracy.
User-Friendly Software: The "EXACT W.A." software provides step-by-step guidance, making it accessible even for technicians with varying skill levels.
Comprehensive Database: Includes a massive international vehicle databank, allowing you to recall factory specs for almost any car or light-duty vehicle.
Ergonomic Design: The central unit typically features an organized cabinet for sensors, a professional PC, and an ergonomic worktop for efficient workflow. Speed with accuracy: Fast spin cycles and sensitive
Customization: Advanced operators can skip the guided procedure to use specific functions they prefer, offering flexibility for unique or modified vehicles. Why It’s a Solid Choice
The EXACT 60 is praised for its "bulletproof" build quality—technicians have reported these machines staying in service for over 20 years. While newer 3D camera systems like the Exact Linear are faster, the EXACT 60's CCD technology remains a reliable, cost-effective standard for shops that prioritize proven mechanical precision over high-speed throughput. Typical Technical Specs Wheel Alignment Machines | Cars & Trucks - Corghi Australia
The Corghi EXACT 60 is a wheel aligner system that typically utilizes goniometers and inclinometers to measure critical vehicle alignment angles such as toe, camber, and caster. While specific digital copies of the EXACT 60 manual can be rare online, it belongs to the broader "EXACT" series of professional alignment equipment. Core Manual Topics & Procedures
Based on technical documentation for the EXACT series, the manual generally covers:
Measurement Basics: Using sensors and central units to track total toe, half toe, camber, caster, and kingpin angles.
Database Management: Navigating the vehicle databank (often requiring passwords like "databank") to select specific vehicle makes and models.
Runout Compensation (ROC): Procedures for compensation that may or may not require lifting the vehicle (Push Mode vs. Standard ROC).
Calibration: Ongoing sensor calibration checks to ensure the accuracy of the targets and heads.
Safety & Electrical: Requirements for proper grounding and the use of circuit breakers to prevent damage to sensitive electronic components. Where to Access Manuals
If you are looking for a physical or digital copy, you can find resources through these official and specialized channels: EXACT 6000-60E 1.0 07 - 94 - e | PDF | Floppy Disk - Scribd
For full schematic, see the inside cover of the machine.
Wiring checks:
If you walk into a high-end tire shop or a busy automotive dealership, there is a good chance you’ll hear the hum of a Corghi machine. Known for their Italian engineering and robust build quality, Corghi has been a staple in the wheel service industry for decades.
Among their most popular legacy models is the Corghi Exact 60. It’s a workhorse—a low-speed, high-precision wheel balancer that refuses to quit. However, if you’ve recently acquired a used shop or are trying to get a second-hand unit up and running, you might find yourself staring at the control panel, wishing you had the manual.
If you’ve lost your physical copy, don't worry. In this post, we are going to dissect the Corghi Exact 60 manual, explaining the controls, the calibration process, and the step-by-step operating procedures so you can get back to balancing wheels like a pro.
One of the most valuable sections of the Corghi Exact 60 manual is the troubleshooting guide. Here are the three most common issues:
1. The machine shows high numbers even on a freshly balanced wheel.
2. The readings change every time you spin.
3. The display is erratic or blank.
The Corgi Exact 60 is a professional-grade manual wheel balancer designed for balancing car and van wheels. It is widely appreciated for its robust mechanical construction, electronic accuracy, and manual data input system. Unlike fully automatic models, the Exact 60 requires the operator to manually enter wheel dimensions, making it a cost-effective and reliable choice for high-volume tire shops.