The Wittmann Tempro Plus D 360 is a high-performance, pressurized water temperature control unit (TCU) designed for precise mold tempering. This unit is specifically engineered for high-temperature applications where standard open systems cannot operate safely or effectively. Core Technical Specifications Tempro Plus D 360
belongs to the premium touch-screen series, featuring advanced control technology and a compact footprint.
Temperature Range: Operates at elevated temperatures (graduated ranges up to 360°C for oil units, though the D series standard pressurized water models generally range up to 180°C depending on configuration).
System Type: Pressurized water system equipped with a gauge to ensure internal pressure remains at least 1 bar above the steam pressure curve to prevent boiling.
Pump Technology: Equipped with maintenance-free magnetically coupled pumps as standard, which eliminate mechanical seals and prevent leakage.
Heating Control: Utilizes solid-state relays (SSR) for heater control, providing high accuracy and a longer service life compared to traditional contactors. Operation and Interface The unit is operated via a 5.7" color touch-screen display.
Visual Indicators: The screen displays set points and actual values simultaneously. A mold symbol changes color to indicate temperature status: green for within tolerance, red for too hot, and blue for too cold.
Quick Selection: Frequently used operating modes can be accessed directly from touch fields at the bottom of the home screen.
Standard Features: Includes automatic filling, constant pressure monitoring, and automatic pump rotation detection. Standard Procedures and Maintenance 1. Logging In
Many service and setup functions require a login. The default user password is '1220'. A successful login is indicated by an icon of a man in a red shirt appearing next to the settings button. 2. Proper Shutdown Procedure
To avoid premature failure or overheating, never shut down the unit by simply disconnecting the power while the heater is active.
Activate a cooling function (e.g., "Cool Down Stop" or "Cool Safety Temp"). A snowflake icon will appear on the status bar.
Wait until the unit reaches the set safety temperature and the pump stops before turning off the main electrical disconnect. 3. Mold Purging
The Tempro Plus D supports air purging for mold changes. This function uses an additional pump or air supply to evacuate water from the mold back to the return line, facilitating faster mold swaps. Troubleshooting and Error Codes Temperature Controllers - WITTMANN Group
Introduction
The Wittmann Tempro Plus D 360 is a temperature control device used for heating and cooling applications. It is designed to provide precise temperature control for medical and laboratory use.
Safety Precautions
Before using the Wittmann Tempro Plus D 360, please read and understand the safety precautions outlined in the manual:
Installation and Commissioning
Operating Instructions
Control Panel
The control panel consists of:
Operating Modes
The Wittmann Tempro Plus D 360 has two operating modes: Wittmann Tempro Plus D 360 Manual
Error Messages
The device displays error messages in case of malfunctions or faults:
Maintenance and Cleaning
Regular maintenance and cleaning are essential to ensure the device operates correctly:
Technical Specifications
Troubleshooting
The manual provides a troubleshooting guide to help resolve common issues:
Warranty and Support
The Wittmann Tempro Plus D 360 is covered by a limited warranty. Contact the manufacturer or an authorized distributor for support and repair services.
Wittmann Tempro Plus D 360 is a high-performance, pressurized water temperature control unit (TCU) designed for industrial applications requiring precise mold temperature regulation up to 360 raised to the composed with power F 182 raised to the composed with power C
). While the full technical manual is typically provided by the Wittmann Group
upon purchase or through their service portal, the following core operational and maintenance procedures are standard for the Tempro Plus D series. WITTMANN Group Core Operational Procedures System Login
: To access settings and service menus, select the settings icon on the right side of the 5.7-inch color touch-screen and enter the default user password Startup & Filling
: The unit features automatic filling with leakage and pressure monitoring. You can adjust the "first filling max field" time in the service menu (menu 121) to ensure the system is properly primed before full operation.
: To prevent premature failure or overheating, never disconnect power while the heater is active. Initiate a proper shutdown to allow the heater to turn off and the internal temperature to decrease before the pump stops. Turn-Off Behavior
: Users can customize how the unit reacts when the "off" button is pressed (menu 124). Options include "everything off," "cooling off" (keeps the pump running until a cool-down point is reached), or "cooling bold purge off" for mold evacuation. WITTMANN Group Key Features & Technical Data Precision Control
: Features a self-optimizing microprocessor controller with an accuracy of plus or minus 0.2 raised to the composed with power C Safety Monitoring
: Standard equipment includes maximum temperature monitoring, sensor break monitoring, and automatic pump rotation detection. Pump System
: The 360 model typically utilizes powerful, maintenance-free magnetically coupled pumps designed for pressurized operation. Visual Interface
: The touch-screen uses a color-coded mold symbol to indicate status: for within tolerance, for too hot, and for too cold. WITTMANN Group Maintenance & Alarms Download Center - WITTMANN Group
The Wittmann TEMPRO Plus D 360 is a high-performance temperature control unit (TCU) designed for precise mold regulation in industrial molding applications. This unit belongs to the pressurized water series, often utilized for high-temperature demands up to 160°C or 180°C. 1. Key Technical Features
The TEMPRO Plus D series is characterized by its compact design and high-efficiency heat exchange system.
Precision Control: Equipped with a self-optimizing microprocessor controller offering an accuracy of ± 0.2 °C. The Wittmann Tempro Plus D 360 is a
Heating and Cooling: Uses direct heating and indirect or direct cooling methods to manage mold temperatures efficiently.
Touch-Screen Interface: Features a 5.7" color touch-screen display that simultaneously shows set points and actual values.
Pressure Management: In pressurized operation, a gauge ensures internal pressure remains at least 1 bar above the steam pressure curve to prevent boiling. 2. Standard Equipment & Safety
The unit is built with several automated safety and monitoring systems to protect both the machine and the mold.
Monitoring Systems: Includes automatic filling, constant pressure monitoring, and sensor break monitoring.
Safety Guards: Features maximum temperature monitoring, backflow sensors, and pumps that are safe to run dry.
Electronic Control: Solid-state relays are used for heater control to ensure longevity and precise power modulation. 3. Operating Procedures TEMPRO MOld TEMPERaTuRE COnTROllERs
The Wittmann Tempro Plus D 360 is a powerhouse in the world of temperature control units (TCUs), designed to handle the rigorous demands of large-scale plastic injection molding. If you’ve just downloaded the manual or are looking to optimize your unit, this post covers the essentials—from its standout features to critical maintenance tips.
Precision Meets Performance: What Makes the D 360 Stand Out?
The Tempro Plus D 360 is part of Wittmann’s premium "plus" series, engineered for high-temperature, high-flow applications. Its core strength lies in its ability to maintain incredible stability even under heavy loads.
Advanced Touchscreen Control: The unit features a 5.7-inch color touchscreen that provides real-time visual cues. A quick glance at the mold symbol tells you everything: green means you're within the tolerance band, red is too hot, and blue is too cold. Microprocessor Accuracy: With a control accuracy of ±0.2plus or minus 0.2
°C, it ensures that your process remains consistent, reducing scrap and improving part quality.
Pressurized System Efficiency: By using a smaller heat exchanger with less circulating water, the D 360 significantly reduces preheating and cooling times compared to standard units.
EcoDrive Compatibility: To save energy, many units can be equipped with the frequency-controlled EcoDrive pump, which can cut energy consumption by up to 50%. Essential Manual Shortcuts: Getting Started
While the full manual covers every technical spec, most operators need these "quick-start" steps to manage daily production:
Logging In: Most service menus require a login. The standard user password for Wittmann TCUs is typically 1220.
Adjusting Setpoints: Actual and set values are displayed simultaneously on the main screen for easy comparison.
Mold Purging: The unit supports air purging for easy mold changes, allowing you to evacuate the line without a mess.
Proper Shutdown: Never pull the plug while the heater is active. Use the proper shutdown procedure on the touchscreen to turn off the heater first, allowing the pump to cool the unit down to a safe temperature before fully powering off. Temperature Controllers - WITTMANN Group
The Wittmann Tempro Plus D 360 (often referred to as part of the broader pressurized series or associated with high-output L-series models) is a high-performance temperature control unit (TCU) designed for precise mold tempering in injection molding. These units are engineered for applications requiring high flow rates and reliable temperature stability up to 140°C or 160°C, depending on the specific model configuration.
For official documentation, you can browse the WITTMANN Download Center for current brochures and manuals. 1. Key Technical Specifications
The Tempro Plus D series is known for its "Plus" features, which include advanced touchscreen controls and reinforced components for industrial durability.
Controller Accuracy: Microprocessor-based control with ± 0.2 °C accuracy. Electrical Safety : The device is designed for
Heating Power: Typically 9 kW to 12 kW as standard, with options for larger heaters (up to 36 kW in XL models) for rapid preheating.
Cooling System: Available with direct or indirect cooling. Direct cooling offers exceptionally high capacity for rapid thermal reduction.
Pumps: Maintenance-free magnetically coupled pumps are standard for pressurized units, preventing leaks and ensuring long-term reliability. 2. Operation and Control Interface
The unit features a 5.7" color touchscreen powered by Windows CE, providing intuitive navigation.
Visual Monitoring: A mold symbol on the screen changes color based on temperature status: Green (within tolerance), Red (too hot), and Blue (too cold).
Quick Selection: Frequently used operating modes can be accessed via touch fields at the bottom of the screen.
Smart Logging: Users can export error logs to a USB stick. To access the error buffer, navigate to the Service tab and enter the default user password '1220'. TEMPRO MOld TEMPERaTuRE COnTROllERs - WITTMANN Group
The Wittmann Tempro Plus D 360 is a high-performance, pressurized water temperature control unit (TCU) designed for industrial mold temperature regulation, capable of reaching supply temperatures up to (
While a full narrative "story" isn't standard for industrial manuals, the "life cycle" and operational logic of this unit follow a specific sequence: 1. Setup & First Fill To begin operation, the unit requires a "First Fill."
Access: Log in using the settings button with the default user password 1220.
Adjustment: In the "Service" tab under the "121 times" menu, you can set the "first filling max field" to ensure the unit primes correctly. 2. Core Operation Features
Visual Control: The touch-screen uses a color-coded mold symbol: Green (within tolerance), Red (too hot), and Blue (too cold).
Precision: It utilizes a microprocessor controller with an accuracy of .
Safety: Standard equipment includes automatic pump rotation detection, pressure monitoring, and audible alarms. 3. The Shutdown "Story" (Critical Maintenance)
The most important part of the unit's "story" is its shutdown to prevent equipment failure.
The Risk: Abruptly cutting power while the heater is active can cause permanent damage.
Proper Sequence: Use the Fn (Function) key to select a cooling mode like "Cool Down Stop" or "Mold Purge Stop".
Completion: A snowflake icon appears during the cooldown. Once the return temperature reaches the safe set value and the pump stops, the unit enters an "Off" state and can then be safely disconnected.
For official documentation, you can visit the Wittmann Group Download Center to find specific PDF manuals and technical data sheets. Temperature Controllers - WITTMANN Group
The Wittmann Tempro Plus D 360 is a masterpiece of thermal control, but its performance is entirely dependent on the operator's familiarity with its manual. From the "Teach-In" auto-tuning to the specific cleaning of the Y-strainer, every action has a prescribed sequence.
By keeping a digital copy of the manual on the shop floor tablet and physically bookmarking the troubleshooting section, you minimize downtime. Remember: A stable mold temperature equals a stable part. Master the manual, and you master the process.
Disclaimer: This article is a comprehensive guide based on published technical data for the Wittmann Tempro Plus D 360. Always refer to the official manual provided by Wittmann for your specific unit serial number, as specifications may vary by year of manufacture.
The Tempro Plus D 360 is equipped with the Wittmann R8.2 control system, featuring a resistive touchscreen and haptic emergency stop.
Main screen elements:
Menu structure: